SIRIUS-3000 / 5AX is built for products that require simultaneous 5-axis machining or have complex shape requiring multiple processes within a one-time setup.

SIRIUS-3000 / 5AX is equipped with a very powerful built-in motor spindle of 69.7Kw and is capable of high-speed machining at 24,000Rpm. The high precision 2 axis direct drive milling head, designed and manufactured by Hwacheon, it’s spindle designed with Hwacheon unique Air-Oil lubrication system combined with an effective jacket oil cooling circulation system to ensure consistent performance and to provide high temperature stability while producing quality products hours after hours during high speed runs.

SIRIUS-3000 / 5AX provides a total solution from tool selection to product completion, making it ideal for large size precision parts and mold & die applications where surface quality and accuracy is essential.

• 24,000 rpm high speed spindle with HSK-A63
• Jacket cooling for spindle motor
• Linear drives in Y & X axis
• Double ball screw drive for Z axis (45m/min)
• Fast Rapid rates at 60m/min (X & Y axis)
• Large ATC with 90 stations
• Compact outside dimensions
• Almost square X-Y axis dimensions

Stable, Symmetrical Portal-Type Structure

The Gantry design provides most stable support for the Y-axis feed system, the symmetrical structure that distributes the load, vibration and heat of the upper machine area throughout the entire frame enables stable feed even during prolonged operation. Also, minimizing the distance between the Y-axis feed system and the tool’s machining point maintains rigidity and increases machining precision.

Direct Drive Type Rotation Axis

Direct-drive motors are integrated with high-precision encoder without any mechanical transmission such as gears, resulting in minimized backlash and enables high-precision angle division of 0.0001° as well as high-speed rotation feed at 50 rpm, thereby increasing precision and reducing machining time. Also, a powerful hydraulic brake system ensures sufficient rigidity during 3+2 axis machining.

High-Efficiency Multi-Axis Machining

SIRIUS-3000 / 5AX can implement multiple processes with a single setting by machining even undercut areas that cannot be cut by 3-axis. Instead of using ball-end mill to fine cut a surface, it utilizes the sweep function that cuts with the side and base of the end mill to reduce the machining time. It shortens the tool length and provides operations with the ball-end mill’s side blade rather than the end point leads to longer tool life and smooth cut surfaces.

Magazine for High Productivity

SIRIUS-3000 / 5AX is standard-fitted with automatic tool changer which enables prompt machining of parts that require many tools.

M1-5AX is equipped with an acceleration/deceleration conveyance system design optimized for a minimal cycle time and has a structure that allows an easy access to robots and AWC, providing excellent performance from single part to even mass production. Easily automated small-sized 5-Axis Machining Center for complex part or / and Mould & Die application / processing.

High Productivity

• Selection of high-performance spindles from 20,000 / 32,000 rpm.
• Hydraulic table clamping system on B and C axes for high rigidity

5-axis Machining Solution

In addition, it is equipped with the processing software technology (HRCC II) developed by Hwacheon to provide improved productivity and accuracy as well as excellent processing quality.

Enhanced User Convenience

• Structure that facilitates robot and AWC applications (front / right side)
• Excellent work accessibility

Compact 5-axis machining center for part and most complex contour applications. Cycle times are kept at its lowest due to high acceleration / deceleration times as well as powerful spindle. The design considers easy access for robot handling, Automatic Workpiece Changer (AWC), Hwacheon Multi Pallet (HMP) and Automatic Pallet Changer (APC).

High performance spindle

Four (4) different built-in motor spindles can be selected to guarantee optimum cutting performance and conditions. From high speed to high torque, suitable from aluminium to titanium or stainless steel, this machine provides the best machine configuration. Comes standard with BBT-40.

High precision table

The 2-axis rotary / swivel table with cantilever support can handle parts up to 600 kg, precisely positioned or synchronized operating. Chip discharge is safe and fast through designed chip flow. Easy access to table is provided by an auto ceiling opening / closing latch.

Hwacheon Software

Of course the machine comes standard with Hwacheon Software package to optimize operations and ensure constant temperature control.

Customer can select the HRCC option (Hwacheon Rotation Center Calibration System) which include a touch probe and specific software to calibrate all 5-axis quickly and accurately.

M-Vision Plus can be selected to monitor machine state in real time – any time by smart phone, computer or desktop.

M4-5AX is a 5-axis machining center that is specialized for machining molds and parts that have complex shapes and require highest precision. It is designed with a high-precision, high-rigid rotary table developed with Hwacheon’s technology. The high-rigidity, high-performance spindles and Hwacheon’s 5-axis software technology offer precise and fast machining environment, ensuring satisfactory results.

Various Spindle Series

• BBT-50 (OPT.: CAT-50, HSK-A100, SK-50)
• High-speed : 12,000 rpm
• High-torque : 8,000 rpm

High-precision Rotary Table

• High-precision rotary encoder (controlled to the extent of 0.0001°)
• Loading  of heavy weights : 1,200 kg
• Table size : Ø 800 x 630 mm
• Rapid speed (A/C-Axis): 20/30 rpm
• Maximum machining capacity : Ø 1,050

Work Convenience

• Excellent table accessibility
• Automatic open/close system for ceiling
• Effective discharge of chips and cutting oil

M3-5AX is a 5-axis machining center that is specialized for machining molds and parts that have complex shapes and require highest precision. It is equipped with a high-precision, high-rigid rotary table that is developed with Hwacheon’s technology. The high-rigidity, high-performance spindle and Hwacheon’s 5-axis software technology offer precise and fast machining processes ensuring best achievable results.

Three different spindle versions are available:

• 20,000 rpm (standard) with 22 kW power
• 24,000 rpm (optional) with37 kW power
• 14,000 rpm (optional) with 37 kW power

Compact 5-axis machining center for part or most complex contour applications. Cycle times are kept at its lowest due to high acceleration/deceleration times as well as short tool change times. The design considers easy access for robot handling or Automatic Workpiece Changer (AWC).

High-performance spindle

Four (4) different built-in motor spindles can be selected to guarantee optimum cutting performance and conditions. From high speed to high torque, suitable from aluminum to titanium or stainless steel, this machine provides the best machine configuration. Comes standard with BBT-40.

High precision table

The 2-axis rotary/swivel table with cantilever support can handle parts up to 500 kg, precisely positioned or synchronized operating. Chip discharge is safe and fast through designed chip flow. Easy access to the table is provided by an auto ceiling opening/closing latch.

Hwacheon Software

The machine comes standard with Hwacheon Software package to optimize operations and ensure constant temperature control.

The customer can select the HRCC option (Hwacheon Rotation Center Calibration System) which include a touch probe and specific software to calibrate all 5-axis quickly and accurately.

M-Vision Plus can be selected to monitor machine state in real time – any time by smartphone, computer or desktop.

Hwacheon’s universal 5-axis center gives you the total machining solution – everything from tool selection to final product. The Machining Optimization system configures itself to fit your machining condition and application, to give you the best product result. The 2-axis rotary table with ø500 lets you create a product either in 5-axis processing methods. M2-5AX is built from 3D FEM analysis, and the software components specially created in-house by Hwacheon will increase the machine’s productivity and process speed.

The double columns provide stable support for the Y-axis feed system, and the symmetrical structure that distributes the load, vibration, and heat of the upper area throughout the entire frame enables stable feed even during prolonged operation. Also, minimizing the distance between the Y-axis feed system and the tool’s machining point maintains rigidity and increases machining precision.

Direct Drive Type Rotation Axis

A direct-drive motor is integrated with a high-precision encoder without any mechanical transmission such as gears, which minimizes backlash and enables high-precision angle division of .001° as well as high-speed rotation feed at 30 rpm, thereby increasing precision and reducing machining time. Also, a powerful hydraulic brake system ensures sufficient rigidity during 3+2 axis machining.

High-Efficiency Multi-Axis Machining

SIRIUS-2500 5AX can implement multiple processes with a single setting by machining even undercut area that cannot be cut by 3-axis. Instead of using ball-end mill to fine cut a surface, it utilizes the sweep function that cuts with the side and base of the end mill to reduce the machining time. It shortens the tool length and provides operations with the ball-end mill’s side blade rather than the end point leads to longer tool life and smooth cut surfaces.